AC/DC IGBT Hydrogen Power Supply

Full-control IGBT topology with AC/DC + DC/DC two-stage architecture. Liquid-cooled, modular redundant design with excellent parallel scalability. Systems can be flexibly expanded in parallel based on electrolyzer requirements. Suitable for grid-connected and wind-solar hybrid hydrogen production. Delivers high efficiency, high reliability, high power factor, and low harmonics. Stable and reliable operation, easy maintenance, and strong weak-grid adaptability.

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Performance characteristics
Two-tier topology architecture
AC/DC + DC/DC design, suitable for grid-connected and wind-solar hybrid hydrogen production systems, is flexibly adaptable to various energy access methods.
Wide load adaptability
Supports a wide power range of 10% to 120%, easily handling the different operating conditions of electrolyzers.
Modular Parallel Expansion
Modular redundancy design with excellent parallel characteristics allows for flexible expansion of system capacity according to project scale.
THDi S3%
Ultra-low harmonics, no additional filtering devices required, meet the most stringent grid connection standards, grid-friendly.
Overall efficiency ≥98%
Highly efficient operation across the entire load range, significantly reducing hydrogen production energy costs.
≤100ms Dynamic Response
Millisecond-level response speed perfectly tracks wind and solar fluctuations, effectively protecting the electrolyzer and adapting to weak power grid environments.
Product Overview
AC-coupled 1.5MW DC power supply
AC-coupled 1.5MW DC power supply
AC-coupled 5MW DC power supply
AC-coupled 5MW DC power supply
 

DC output

Voltage range 0-700V
Current range 0-8000A (Be customized)
MAX.power 1.7MW
Voltage ripple ≤3%
Current-controlled precision ≤+1% (Steady state)
Voltage-controlled precision ≤+1% (Steady state)
Load response time ≤100ms(0% to 100% load)
 

AC input

Voltage range 450Vac~550Vac(500Vac)
Working frequency rating 50Hz / 60Hz
PF ≥0.98(30% load above)
Grid frequency deviation ≤±10%
Grid voltage deviation ≤±10%
THDi ≤3%(30% load above)
Cables for input 3-phase 3-wire+PE
 

System

Efficiency ≥98%(Half load above)
Cable configuration Bottom for input and output
Control mode CC, CV, CP
Size (W×D×H) 3.7m × 1.2m × 2m
 

Environmet

Cooling Liquid cooling
Ambient temperature -40℃~+45℃
Relative humidity 0%~95%(No condensation)
IP IP54
Maximum altitude 4000m
 

Communication

Interface RS485, TCP, AI, and AO
Protocol Modbus RTU, Modbus TCP
 

Display

HMI Touch Screen
 
AC-coupled 1.5MW DC power supply

Two-stage IGBT rectifier for grid and wind-solar hybrid hydrogen production. THDi ≤ 3%, <100ms response, 0-700V output, 100% liquid cooling. Compatible with PEM/ALK electrolyzers, modular for MW to hundreds of MW expansion. Customizable.

Two-stage topology: AC/DC + DC/DC converts grid power to stable DC for electrolyzers.
 

DC output

Voltage range 0-700V
Current range 0-12000A(Be customized)
MAX.power 5.4MW
Voltage ripple ≤3%
Current-controlledprecision ≤+1% (Steady state)
Voltage-controlledprecision ≤+1% (Steady state)
Load response time ≤100ms(0% to 100% load)
 

AC input

Voltage range 450Vac~550Vac(500Vac)
Working frequency rating 50Hz / 60Hz
PF ≥0.98(30% load above)
Grid frequency deviation ≤±10%
Grid voltage deviation ≤±10%
THDi ≤3%(30% load above)
Cables for input 3-phase 3-wire+PE
 

System

Efficiency ≥98%(Half load above)
Cable configuration Bottom for input and output
Control mode CC, CV, CP
Size (W×D×H) 8.6m × 1.2m × 2m
 

Environmet

Cooling Liquid cooling
Ambient temperature -40℃~+45℃
Relative humidity 0%~95%(No condensation)
IP IP54
Maximum altitude 4000m
 

Communication

Interface RS485, TCP, AI, and AO
Protocol Modbus RTU, Modbus TCP
 

Display

HMI Touch Screen
 
AC-coupled 5MW DC power supply

Two-stage IGBT rectifier for grid-connected and wind-solar hybrid hydrogen production. THDi ≤3%, <100ms response, 0-700V output, 100% liquid cooling. Supports PEM and alkaline electrolyzers. Modular design allows parallel expansion from MW to GW scale. Output current up to 12,000A, power rating 5.4MW. Fully customizable.

Two-stage topology: AC/DC + DC/DC converts grid or renewable AC power into stable DC for electrolyzers.
What Can Hygen Power Do for You?
From customized solutions to lifelong support, we ensure every power system fits your project exactly.
  • Electrical parameters Match voltage, current, and power to your electrolyzer
  • Modular parallel Scale up to 100MW+ as your project grows
  • System integration Complete cabinet or containerized solutions for any installation scenario
Contact experts
Perhaps you would like to know more?
What is an AC/DC IGBT Hydrogen Power Supply, and where is it used?
A

An AC/DC IGBT Hydrogen Power Supply converts grid or renewable AC power into stable DC power required for water electrolysis. It is used in grid-connected and wind‑solar‑hybrid hydrogen production systems to drive PEM or alkaline (ALK) electrolyzers. Our two‑stage IGBT topology (AC/DC + DC/DC) delivers high efficiency (≥98%), ultra‑low harmonics (THDi ≤3%), and millisecond response (<100ms) – ideal for large‑scale green hydrogen projects.

Which electrolyzers are compatible with your AC/DC IGBT rectifier?
A

Our AC/DC IGBT Hydrogen Power Supply supports both PEM (proton exchange membrane) and alkaline (ALK) electrolyzers. The output voltage is continuously adjustable from 0 to 700V DC, covering the full operating range of both technologies. This dual compatibility gives customers maximum flexibility when choosing or upgrading their electrolyzer.

How fast does the power supply respond to renewable fluctuations?
A

The load response time is ≤100ms from 0% to 100% load step. This fast dynamic response is critical for wind‑solar‑hydrogen systems where renewable power fluctuates rapidly. It protects the electrolyzer from voltage/current spikes and ensures stable hydrogen production even under weak grid or off‑grid conditions.

What is the harmonic distortion (THDi) and why does it matter?
A

Total Harmonic Distortion (THDi) is ≤3% at above 30% load. Low harmonics means the power supply does not pollute the grid, eliminating the need for expensive external filtering equipment. It complies with IEEE 519 and global grid codes, making grid connection simpler and more cost‑effective.

How is the unit cooled, and what is the operating temperature range?
A

All AC/DC IGBT Hydrogen Power Supplies use 100% liquid cooling. Compared to air cooling, liquid cooling provides 20‑30 times higher heat dissipation efficiency, enabling higher power density, compact design, and longer component life. The system operates reliably from -40℃ to +45℃ and is rated IP54 for protection against dust and water splashes – suitable for harsh industrial environments.

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